One of them, Traveling Grate, was proven to be usable for any kind of iron ore, hematite, magnetite and hydrated ones, sharing today more than 60% of total capacity ever built in the world (1 ...
The results showed that the use of hematite together with magnetite is possible to produce pellets with sufficiently good quality in terms of wet, dry and fired mechanical strengths. The...
Request PDF | A further study on adsorption interaction of humic acid on natural magnetite, hematite and quartz in iron ore pelletizing process_ Effect of the solution pH value | Humic acid (HA ...
Kumba Iron Ore's Zandrivierspoort (ZRP) magnetite-haematite project aims to mine and beneficiate a magnetite resource with low contaminant levels to produce from 1 Mt/a to 2.5 Mt/a product, which ...
A novel type of organic binder, modified humic acid (MHA), has been developed and patented in China. Humic acid (HA) is one of the main active fractions in the MHA binder. In this study, adsorption of HA onto natural magnetite, hematite and quartz surfaces as a function of initial HA concentration was comparatively investigated. It was found that the initial HA …
The results showed that the use of hematite together with magnetite is possible to produce pellets with sufficiently good quality in terms of wet, dry and fired mechanical strengths. The porosity …
Pelletizing tests were carried out on four different types of ore, namely, hematite ore, magnetite ore, ... [Show full abstract] goethite ore, and sinter return fines.
Before switching to magnetite pelletizing, Arrium Mining in South Australia ball milled hematite/goethite fines for pelletizing. Similar procedures are currently used in some pelletizing plants in India as well, especially in Tata Steel's 6 Mtpa SG pellet plant which is the first in the world to use dry grinding to achieve specific surface ...
The pelletizing process itself is solely credited to E. W. Davis, the Director of the University of Minnesota Mines Experiment Station from 1913 through 1946. Processed Taconite pellets as used in the steelmaking industry. ... Some of the tumbled hematites are artificially made of crushed hematite and/or magnetite. Natural hematite is NOT magnetic!
DOI: 10.1016/J.POWTEC.2014.10.045 Corpus ID: 93660026; A further study on adsorption interaction of humic acid on natural magnetite, hematite and quartz in iron ore pelletizing process: Effect of the solution pH value
The Belt-type roasting pelletizing is characterized by convenient adjustment of extracting and blasting blowing mode, airflow speed, temperature, atmosphere, and segmentation ratio. This method is not only suitable for treating magnetite concentrate pellets, but also for treating hematite which is difficult to be treated by other processes.
2.2. Methods 2.2.1. Pelletizing Tests. The mixture, consisting of 5 kg magnetite concentrate and a defined dosage of binder (1.0% of bentonite, 0.5% of MHA and 0.5% of HAMB, respectively), was put in a Φ 1000 mm disc pelletizer with an edge of 200 mm and an inclination angle of 45° to prepare green pellets.
Before switching to magnetite pelletizing, Arrium Mining in South Australia ball-milled hematite/goethite fines for pelletizing. Similar procedures are currently used in some pelletizing plants in India as well, especially in Tata Steel's 6 Mtpa straight grate pellet plant, which is the first in the world to use dry grinding to achieve specific ...
To explore the possibility of successfully processing iron ore pellets with a high content of hematite, thermogravimetric tests were performed to study the induration process of …
In recent years, studies based on the reduction-roasting of low-grade iron ore followed by the magnetic separation for the production of the desired grade of magnetite concentrate for making pellets is a hot topic [6].Different researchers have studied the reduction-roasting process and reported that it requires above 600 °C temperature to convert the low …
For evaluating the use of MHA binder in pelletization of fluxed hematite, pelletizing tests were conducted to optimize parameters, such as dose, firing temperature and time. The results show that the qualities of green/dried balls with 0.6 wt% MHA binder are equal to or even better than that of 0.66 wt% bentonite pellets, and that both are much ...
A novel composite binder (humic acid modified bentonite, HAMB) and two other binders (bentonite and Modified humic acid, MHA) were used to explore the effects of binders on the …
EVALUATION OF HEMATITE ORE BY MAGNETIC ROASTING AND PELLETIZING 3 When the natural alfa hematite is heated in a revolving furnace, gamma hematite, maghemite and magnetite are produced in an order with gradually in-creasing heat (400-575 0c). In order to accelerate magnetite formation, the heat is increased to above 575°C.
Magnetite and hematite are the phases in iron ore concentrate, with magnetite being the dominant phase. However, for indurated HPGR and BM pellets at 1100 °C at various times, the hematite phase is the main phase. ... Despite this, solid-state sintering in iron ore pelletizing proceeds to the intermediate stage, where the purpose is simply to ...
ZRP orebody contains approximately 40.8% magnetite with a 70:30 magnetite to haematite ratio (Kumba Iron Ore, 2013). The implications of the lower magnetite to haematite ratio of this bulk sample on the pilot plant mass yield will be highlighted and discussed under the mass balance results. The Bond Ball Mill Work Index (BWI) was determined
Humic acid as a binder in the pelletizing process has been used and found that it can strongly adsorb on the surface of iron oxides (hematite and magnetite), while its adsorption on the quartz ...
In order to establish the pelletizing characteristics of different types of fine raw materials represented by magnetite, hematite and limonite and the general rule for using these raw mixes, the ...
In order to establish the pelletizing characteristics of different types of fine raw materials represented by magnetite, hematite and limonite and the general rule for using these raw mixes, the ...
During the induration process of magnetite iron ore pellets, the magnetite phase converts to hematite, as shown in Eq. (1) [12], [13]. FeO.Fe2O3 + O2 = 6 Fe2O3 ΔH = -490 …
A brief introduction to recent developments in iron ore pelletizing is provided in this chapter, including the world output of fired pellets, pellet production processes, preparation of pellet feed, inorganic and organic binders, and new additives. Throughout the chapter, the authors have used a difficult pellet feed, that is, a Brazilian specular hematite concentrate, as an …
Humic acid (HA) was the predominant component of the MHA (modified humic acid) binder invented by the authors. This work aims to study the effect of the solution pH value on the HA adsorption onto natural magnetite/hematite/quartz particles and the strength of green pellets with the MHA binder. The SEM images for HA indicated that HA had distinct morphology at …
In order to utilize the magnetite resources in a current induration furnace, which is designed for hematite resources, detailed pelletization studies have been carried out to optimize the firing ...
Dissociation caused a large volume increase in the oxidized hematite shell, while the olivine addition further enhanced the sintering of the magnetite core. These mechanisms lead to increased structural stress between the hematite shell and the magnetite core. This knowledge was applied at the LKAB Svappavaara pelletizing plant.
The oxidation of the magnetite pellet is a two-step process in which the first magnetite phase converts to metastable γ-hematite (maghemite) at temperatures less than …
A further study on adsorption interaction of humic acid on natural magnetite, hematite and quartz in iron ore pelletizing process: Effect of the solution pH value. ... (MHA) binder in the pelletizing of fluxed hematite concentrate. Y Zhou, P Wattanaphan, SK Kawatra. Mineral Processing and Extractive Metallurgy Review, 2017. 17: