Vinyl Chloride Production from Ethylene and Chlorine
This report presents a cost analysis of Vinyl Chloride production from ethylene and chlorine via a balanced process. This typical balanced process combines two ethylene dichloride (EDC) production routes, direct chlorination and oxychlorination, for the production of Vinyl Chloride. By doing so, hydrogen chloride byproduct, produced in the thermal cracking unit, is …
Vinyl chloride | Plastic Production, Monomer, Carcinogen
In the other process (called oxychlorination), ethylene, hydrogen chloride, and oxygen (or air) are heated in the presence of a copper catalyst to give vinyl chloride and water. Typically, a vinyl chloride plant is designed to integrate the two processes so that the hydrogen chloride produced by heating 1,2-dichloroethane is used as a reactant ...
VINYL CHLORIDE PRODUCTION
Process Overview •Typical Vinyl Chloride monomer production plant •Comprised of five main sections •Direct chlorination of ethlyene to form EDC •Oxychlorination section: ethylene reacted with recycled HCl and O 2 •Purification of EDC (Cracking, Quenching, etc.) •Thermal cracking of EDC to form VCM and HCl •Purification of VCM •Our Focus: EDC Purification and VCM …
Vinyl Chloride from Ethylene
The notes and questions for Vinyl Chloride from Ethylene have been prepared according to the Chemical Engineering exam syllabus. Information about Vinyl Chloride from Ethylene covers topics like and Vinyl Chloride from Ethylene Example, for Chemical Engineering 2025 Exam. Find important definitions, questions, notes, meanings, examples ...
Solved Vinyl chloride is used to make polyvinyl chloride, or
Question: Vinyl chloride is used to make polyvinyl chloride, or PVC, a widely used plastic with many applications. As part of the process to produce vinyl chloride, ethylene is reacted with chlorine gas to produce 1,2-dichloroethane. 1,2-dichloroethane is then heated to …
Multi-Objective Optimization and Design for Industrial Vinyl Chloride
Polyvinyl chloride (PVC) is widely used in various fields for its excellent physical and chemical properties, including mechanical properties, electrical properties, and easy processability [1,2].It is mainly produced from vinyl chloride monomer (VCM) by the ethylene method or the acetylene method [].In addition, VCM can also be used as a refrigerant to form …
[PDF] Vinyl Chloride Monomer Process
Semantic Scholar extracted view of "Vinyl Chloride Monomer Process" by A. C. Dimian. ... (VCM) is one of the most important commodity chemicals and it is produced mainly by the cracking of ethylene dichloride (EDC). Byproducts …
Statistical Analysis and Optimization of the Synthesis of Vinyl
Figure 2.0: process flow diagram for the synthesis of Vinyl chloride fro m ethylene 2.2: Experimental Design Central co mposite des ign of response surfa ce is used to
A case study for reactor network synthesis: the vinyl chloride process
Here we focus on applying these reactor network synthesis concepts to the vinyl chloride monomer production process. Vinyl chloride is currently produced by a balanced production process from ethylene, chlorine and oxygen with three separate reaction sections: oxychlorination of ethylene; direct chlorination of ethylene; and pyrolysis of ...
Vinyl Chloride Production
vinyl chloride monomer (VCM) or chloroethene. This colorless compound is an important industrial chemical chiefly used to produce the polymer polyvinyl chloride (PVC). Process Description: Vinyl chloride is produced in a two step process from ethylene. • Ethylene first reacts with Chlorine to produce Ethylene dichloride.
Essential Concepts in Vinyl Chloride Production Design
"An opportunity has arisen to satisfy a new demand for vinyl chloride ... Preliminary Process Conditions Black box Block Flow Diagram (BFD) Process Flow ... 11.94 Thermal cracking of DCE from oxychlorination of ethylene 3.42 Balanced process for chlorination of ethylene 7.68 Cannot make money All have the ...
Cleaner Production of Vinyl Chloride Monomer (VCM)
economically profitable vinyl chloride production in plant and to achieve a 'closed loop' operation in which all excess materials are recycled back into the process. 2. MATERIAL AND METHODS . Vinyl chloride was first produced using the process of dehydrating ethylene dichloride (EDC) with alcoholic caustic potash.
Vinyl Chloride Production from Ethylene and EDC
This report presents a cost analysis of Vinyl Chloride production from ethylene and ethylene dichloride (EDC). The process examined combines: (1) EDC production from ethylene via oxychlorination, and (2) Vinyl Chloride production via thermal cracking of EDC. In this process, initially EDC is submitted to a
(PDF) Vinyl Chloride Production
The vinyl chloride production is almost exclusively realisedthrough the so-called balanced process, where ethylene, chlorine and oxygen are converted into the product, involving 1,2-dichloroethane as intermediate. ... A complete flow-sheet representing the whole plant is developed by using the gPROMS ProcessBuilder process simulator. The ...
Ethylene Dichloride Production from Ethylene and HCl
The Ethylene Dichloride production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Ethylene Dichloride plant capital cost analysis breaks down ...
VINYL CHLORIDE PRODUCTION
Oxy Reactor Effluent Flow Rates (lb-mol/hr) Acetylene 0.13 Dichloromethane 0.10 HCl 0.015 Vinyl Acetylene 0.09 Oxygen 2.76 Chloroprene 0.10 Ethylene 5.5 Chloroethane 0.11 CO2 140 Chloroform 0.11 TEC 1.26 Methyl Chloride 0.12 Water 1341 CCl4 1.25 EDC 1341 Chloral 0.25 Oxychlorination Reactor Results
Vinyl Chloride Production
Vinyl chloride is produced in a two step process from ethylene. Ethylene first reacts with Chlorine to produce Ethylene dichloride. The purified Ethylene dichloride undergoes selective cracking …
A case study for reactor network synthesis: the vinyl chloride process
Section 4 presents a detailed discussion of the vinyl chloride process and Section 5 applies the algorithms outlined in Section 3 to the vinyl chloride monomer production process and the results of this case study are presented. A candidate flowsheet and a set of recommendations that improve the conversion of ethylene to vinyl chloride product ...
Vinyl Chloride from Ethylene and Chlorine (Balanced …
This report presents a cost analysis of Vinyl Chloride monomer (VCM) production from ethylene and chlorine via a balanced process. The process examined is a typical balanced process. In …
Vinyl Chloride : An Assessment of Emissions Control Techniques …
----- LIST OF FIGURES 2-1 Simplified Flow Sheet Acetylene to Vinyl Chloride Process. . 13 2-2 Ethylene Dichloride from Ethylene and Chlorine 17 2-3 Ethylene Dichloride from Ethylene + HCL + Air 18 2-4 Dehydrochlorination of Ethylene Dichloride 19 2-5 Ethylene Dichloride from Ethylene and Chlorine 28 2-6 Ethylene Dichioride from Ethylene + HCL ...
Vinyl Chloride Technology: Present and Future
vinyl chloride production in the world in 2002 and 2008, including processes based on ethylene and acet ylene. As can be seen, the impact of the vinyl chloride process based on acetylene has increased for the last six years. For the same period, China has put into operation more than 80 vinyl chloride plants based on
Modelling of an industrial plant for vinyl chloride production
The vinyl chloride production is almost exclusively realisedthrough the so-called balanced process, where ethylene, chlorine and oxygen are converted into the product, involving 1,2-dichloroethane as intermediate. A complete flow-sheet representing
[PDF] Oxychlorination of ethylene | Semantic Scholar
The historic development of vinyl chloride, commercial process for ethylene oxychlorination, and oxychlorination chemistry. The historic development of vinyl chloride, commercial process for ethylene oxychlorination, and oxychlorination chemistry. ... based on the Eulerianâ€"Eulerian flow model is simulated for ethylene … Expand. 3 [PDF ...
Vinyl Chloride from Ethylene and Chlorine (By-Product: HCl)
Up-to-date report, based on Q2 2024 data, examining Vinyl Chloride production costs from Ethylene and Chlorine, including Vinyl Chloride plant capital cost and operating costs. See free preview. ... process consumption figures and comprehensive process flow diagrams (PFD). The Vinyl Chloride plant capital cost analysis breaks down the Capex by ...
VINYL CHLORIDE PRODUCTION
environmentally safe vinyl chloride production plant. Questions: What is Vinyl Chloride? How its being produced? How much does it cost to be environmentally friendly?
VINYL CHLORIDE PRODUCTION-SUMMARY
is used in vinyl chloride production because it consumes the hydrochloric acid (HCl) generated by 1,2 dichloroethane (EDC) pyrolysis. This consumption of HCl is the main advantage of using the balanced process. Currently, nearly 95% of the world's supply is produced using this process, see Figure 1 for the balanced process PFD.
Solved Vinyl chloride (CH2CHCl) is an important chemical
Vinyl chloride (CH2CHCl) is an important chemical used to synthesize the polymer polyvinyl chloride. Vinyl chloride may be synthesized by a two-step process. First, ethylene is chlorinated to form 1,2-dichlorothane. Then the 1,2-dichloroethane is dehydrochlorinated to produce vinyl chloride and hydrogen chloride.
VINYL CHLORIDE FROM ETHYLENE AND CHLORINE (BY …
This report presents Vinyl Chloride manufacturing cost analysis of Vinyl Chloride production from ethylene and chlorine. The process examined combines ethylene dichloride (EDC) production and its subsequent thermal cracking. In this process, ethylene is directly chlorinated to EDC, which is then thermally cracked to generate VCM.
Production of Vinyl Chloride from Ethylene: …
Process technologies for producing vinyl chloride can be differentiated based on raw materials, ie : acetylene, ethylene, and ethane. The best process technology to manufacture vinyl chloride for...
Vinyl chloride technology: Present and future | Catalysis in …
The main lines of development in the technology of vinyl chloride in the midterm are considered. It is shown that the balanced process based on ethylene remains the main method of vinyl chloride production despite an increase in the fraction of vinyl chloride production from acetylene in China. Technological solutions that would favor the intensification of current …